Rubber Chemicals
Polymerisation processes and synthetic rubber transfer solutions
Rubber Industry Solutions
Polymerisation is an important part of rubber processing and pumps are required for transfering synthetic rubber between reactors during this process.
Polymerisation Process
Synthetic Rubber Transfer
Polymerisation is an important part of rubber processing and pumps are required for transfering synthetic rubber between reactors during this process.
High Viscosity Requirements
Pumps should therefore be equipped to handle high viscosity fluids and also high temperatures encountered in rubber chemical processing.
Critical Process Control
Precise transfer and handling of rubber compounds between different stages of the polymerisation process is essential for product quality.
Pump Requirements for Rubber Processing
High Viscosity Fluid Handling
Pumps should therefore be equipped to handle high viscosity fluids encountered in synthetic rubber processing and transfer operations.
High Temperature Capability
Equipment must be designed to handle high temperatures that are characteristic of rubber polymerisation processes.
Chemical Compatibility
Pumps must be compatible with various rubber chemicals, solvents, and reactive compounds used in the process.
Reliable Transfer
Consistent and reliable transfer of materials between reactors is critical for maintaining process efficiency and product quality.
Flowserve Solutions for Rubber Industry
Flowserve offers the pumps and systems needed by the chemical industry to effectively move:
Process Liquids
Process liquids, including low-flow/high-head, toxic and temperature-sensitive applications for rubber chemical processing.
Heat Transfer Fluids
Heat transfer fluids for chillers and condensers to cooling towers, heat exchangers and heat recovery steam generators.
Transportation
Transportation, including transfer, storage, tank car loading/unloading and pipeline applications for rubber products.
Rubber Processing Applications
Synthetic Rubber
Natural Rubber
Polymerisation
Vulcanization
Latex Processing
Compounding
Solvent Recovery
Waste Treatment
Technical Specifications
Flow Capabilities
Viscosity Range: Up to 1,000,000 cP
Flow Rate: 0.1 to 5000 m³/h
Pressure: Up to 100 bar
Suction Lift: Up to 9 meters
Operating Conditions
Temperature: -40°C to +400°C
Materials: Carbon steel, stainless steel
Sealing: Mechanical, magnetic drive
Environment: Hazardous area rated
Pump Types
Positive Displacement: Gear, screw, progressive cavity
Centrifugal: Chemical process pumps
Specialty: High viscosity pumps
Transfer: Drum and container pumps
Rubber Processing Stages
Upstream Processes
Monomer Preparation
Handling and transfer of monomers and catalysts for polymerisation reactions.
Polymerisation Reactors
Transfer of synthetic rubber between multiple reactor stages during polymerisation.
Solvent Recovery
Recovery and recycling of solvents used in the rubber production process.
Downstream Processes
Coagulation & Washing
Transfer of latex and washing solutions in rubber coagulation processes.
Drying & Finishing
Handling of rubber compounds through drying and finishing operations.
Packaging & Storage
Transfer and storage of finished rubber products and intermediates.
Key Benefits for Rubber Industry
Process Reliability
High Viscosity Handling
Specialized pumps designed to handle extremely viscous rubber compounds and polymers.
Temperature Resistance
Equipment capable of operating at high temperatures required in rubber processing.
Chemical Compatibility
Materials of construction suitable for aggressive rubber chemicals and solvents.
Operational Efficiency
Continuous Operation
Reliable pumps ensuring continuous operation of rubber production processes.
Low Maintenance
Robust designs minimizing maintenance requirements in harsh processing environments.
Energy Efficiency
Optimized pump designs reducing energy consumption in rubber processing operations.
Need Rubber Chemical Processing Solutions?
Contact our specialists for pump solutions designed for rubber chemical processing. Our equipment handles high viscosity fluids and high temperatures required for polymerisation and synthetic rubber transfer between reactors.